High Precision: The mold ensures a cutting accuracy of ±0.001 mm, which is crucial for producing high-quality tabs that meet the stringent requirements of consumer electronics batteries, enhancing overall device performance.
Durability and Longevity: Made with high-speed steel and a tungsten carbide cutting edge, the mold boasts a lifespan of up to 1 million cuts, reducing the frequency of replacements and downtime.
Wear Resistance: The titanium nitride (TiN) coating significantly improves wear resistance, ensuring consistent performance even in high-volume production environments, thereby maintaining the quality of each cut over time.
Compatibility: The mold is versatile and compatible with various conductive materials like copper, aluminum, and nickel, making it suitable for different battery types used in a wide range of consumer electronics.
Ease of Maintenance: Designed for easy sharpening and maintenance, the mold minimizes operational interruptions, ensuring continuous and efficient production processes, which is critical for meeting high-demand manufacturing schedules.
| Parameter | Description |
| Material of Die Base | High-Speed Steel (Hss) |
| Material of Cutting Edge | Tungsten Carbide |
| Coating | Titanium Nitride (TiN) |
| Precision | ±0.001 mm |
| Hardness (HSS) | HRC 58-62 |
| Coating Hardness (TiN) | HV 3200 |
| Surface Roughness | Ra ≤ 0.2 um |
| Cutting Life | Up to 1 million cuts |
| Compatible Materials | Copper, Aluminum, Nickel, and other conductive materials |
| Cutting Thickness Range | 0.1 mm to 1.0 mm |
| Dimensions | Customizable per customer specifications |
| Cooling Method | Air or oil mist cooling |
| Maintenance | Easy to sharpen and maintain |
| Environmental Resistance | Corrosion-resistant, suitable for humid environments |
| Lead Time | 4-6 weeks depending on customization |
| Warranty | 1 year against manufacturing defects |
| Certification | IS0 9001:2015 |
Smartphone Battery Manufacturing: Precisely cuts battery tabs for smartphones, ensuring optimal fit and function. This enhances battery life and performance, meeting the high standards required by leading smartphone manufacturers.
Tablet Battery Production: Used in the production of battery tabs for tablets, ensuring consistent and reliable performance. The high-precision cuts help maintain the integrity and longevity of the battery.
Laptop Battery Fabrication: Essential in producing tabs for laptop batteries, where precision is critical. This ensures efficient electrical connections and contributes to the overall reliability and safety of the battery packs.
Wearable Device Batteries: Creates tabs for batteries used in wearable devices like smartwatches and fitness trackers. The mold's precision cutting ensures the compact and efficient design of these small, high-performance batteries.
Portable Electronic Gadgets: Utilized in manufacturing battery tabs for a range of portable electronic devices, from e-readers to gaming consoles. This versatility supports the production of high-quality, durable batteries.
Power Banks: Used in the production of tabs for power banks, ensuring they provide reliable, long-lasting power. The precise cuts improve battery efficiency and safety, catering to the high demand for portable power solutions.
A:The mold has an expected lifespan of up to 1 million cuts, thanks to its high-speed steel base and tungsten carbide cutting edge. Proper maintenance and usage can help achieve this lifespan, making it a cost-effective solution for high-volume production.
Please inquire us for more details of this product!
High Precision: The mold ensures a cutting accuracy of ±0.001 mm, which is crucial for producing high-quality tabs that meet the stringent requirements of consumer electronics batteries, enhancing overall device performance.
Durability and Longevity: Made with high-speed steel and a tungsten carbide cutting edge, the mold boasts a lifespan of up to 1 million cuts, reducing the frequency of replacements and downtime.
Wear Resistance: The titanium nitride (TiN) coating significantly improves wear resistance, ensuring consistent performance even in high-volume production environments, thereby maintaining the quality of each cut over time.
Compatibility: The mold is versatile and compatible with various conductive materials like copper, aluminum, and nickel, making it suitable for different battery types used in a wide range of consumer electronics.
Ease of Maintenance: Designed for easy sharpening and maintenance, the mold minimizes operational interruptions, ensuring continuous and efficient production processes, which is critical for meeting high-demand manufacturing schedules.
| Parameter | Description |
| Material of Die Base | High-Speed Steel (Hss) |
| Material of Cutting Edge | Tungsten Carbide |
| Coating | Titanium Nitride (TiN) |
| Precision | ±0.001 mm |
| Hardness (HSS) | HRC 58-62 |
| Coating Hardness (TiN) | HV 3200 |
| Surface Roughness | Ra ≤ 0.2 um |
| Cutting Life | Up to 1 million cuts |
| Compatible Materials | Copper, Aluminum, Nickel, and other conductive materials |
| Cutting Thickness Range | 0.1 mm to 1.0 mm |
| Dimensions | Customizable per customer specifications |
| Cooling Method | Air or oil mist cooling |
| Maintenance | Easy to sharpen and maintain |
| Environmental Resistance | Corrosion-resistant, suitable for humid environments |
| Lead Time | 4-6 weeks depending on customization |
| Warranty | 1 year against manufacturing defects |
| Certification | IS0 9001:2015 |
Smartphone Battery Manufacturing: Precisely cuts battery tabs for smartphones, ensuring optimal fit and function. This enhances battery life and performance, meeting the high standards required by leading smartphone manufacturers.
Tablet Battery Production: Used in the production of battery tabs for tablets, ensuring consistent and reliable performance. The high-precision cuts help maintain the integrity and longevity of the battery.
Laptop Battery Fabrication: Essential in producing tabs for laptop batteries, where precision is critical. This ensures efficient electrical connections and contributes to the overall reliability and safety of the battery packs.
Wearable Device Batteries: Creates tabs for batteries used in wearable devices like smartwatches and fitness trackers. The mold's precision cutting ensures the compact and efficient design of these small, high-performance batteries.
Portable Electronic Gadgets: Utilized in manufacturing battery tabs for a range of portable electronic devices, from e-readers to gaming consoles. This versatility supports the production of high-quality, durable batteries.
Power Banks: Used in the production of tabs for power banks, ensuring they provide reliable, long-lasting power. The precise cuts improve battery efficiency and safety, catering to the high demand for portable power solutions.
A:The mold has an expected lifespan of up to 1 million cuts, thanks to its high-speed steel base and tungsten carbide cutting edge. Proper maintenance and usage can help achieve this lifespan, making it a cost-effective solution for high-volume production.
Please inquire us for more details of this product!
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